Ibarski put 31, Nevade, 32300 G.Milanovac, Srbija

Request a Quote
SR | EN
Štamparija RP maintenance team: preventive maintenance of printing machines
Plant Maintenance

Our Own Maintenance Team.
No Waiting on Outside Technicians.

Our maintenance team is made up of specialists who know every machine on the production floor. All equipment is monitored 24 hours a day, seven days a week. Any problem that comes up during production is resolved quickly, so your order reaches you on time and at the expected quality.

24/7 Monitoring Continuous equipment monitoring
In-House Team Full-time in-house specialists
Preventive Maintenance Schedule based on manufacturer recommendations
Fast Response Problems resolved without delaying delivery
01Maintenance Team

People who know every machine on the production floor, because they work on them every day

Maintenance at Štamparija RP is not called in, it is already here. The maintenance team is made up of full-time specialists, people who monitor machine operation every day, know the history of each machine, and spot a problem while it is still a minor detail.

For you as a customer, this means one thing: your order does not wait on a technician from abroad. The problem is solved the same day, in the same production hall, by people who are already there.

Štamparija RP maintenance shop with a pillar drill and tool board
Full-time staff, not on-call contractorsOur technicians are employed by Štamparija RP and do not come from an agency only when a breakdown happens. They know what was changed on which machine, when it was last serviced, and what to watch for. Diagnosis is therefore quick.
Knowledge of the entire machine fleetThe team covers every machine on the production floor: the MPS EF 340 and MPS EF 330 lines, the Gallus 3000, the Frankini DIE ROLL DMR, the Grafotronic, the Rotoflex, the Slitterflex, and the rewinding machines. Each one has its own maintenance rules and its own weak points.
Our own workshop and toolsThe plant has a dedicated maintenance workshop with tools, a workbench, and equipment for repairing and preparing parts. Most repair work is completed there, without sending parts outside the company and without waiting on a return shipment.
Spare parts in stockOur founders taught us that nature favors redundancy, that it likes always having spare parts on hand. The same rule applies to our machines: bearings, shafts, and other critical components sit ready in the workshop, because every hour of downtime takes an hour off your delivery deadline.
02Preventive Maintenance

The best maintenance is the kind that happens before a breakdown

Every machine on the production floor has a preventive maintenance plan aligned with the manufacturer's recommendations. That means regular intervals for inspection, cleaning, lubrication, calibration, and replacement of parts with a limited service life, before they start causing problems.

Preventive maintenance is not a cost, it is a condition for repeatability. A well-maintained machine produces the same print on the first label and the last, and in a run you repeat six months later.

Roller cleaning as part of preventive maintenance at Štamparija RP
Schedule based on manufacturer recommendationsMachine manufacturers specify daily, weekly, monthly, and annual procedures. The team follows them and keeps a record of every completed task, which is also a requirement of the ISO 9001 quality management system.
Cleaning the anilox rollersThe anilox roller transfers a precisely metered amount of ink onto the printing plate. If the cells are clogged with dried ink, the transfer becomes uneven and the print loses intensity and consistency. Cleaning the anilox rollers is one of the most important preventive maintenance tasks in flexographic printing.
Register inspection and adjustmentThe precision of color register determines how a fine detail looks on a small label. Regular inspection and adjustment of the register system ensures that every color lands exactly in place, from the first label in the run to the last.
UV curing systemUV lamps have a limited service life, and their intensity drops over time. Regular inspection and timely replacement prevent under-cured ink, which smears and causes problems in further finishing and packaging.
03Installation and Replacement

Work other companies outsource, we do ourselves

Installing and removing assemblies on a printing machine takes both know-how and patience. At Štamparija RP, this is done in-house: removing and reinstalling rollers, replacing and adjusting assemblies on the MPS EF 340, and preparing parts in the workshop.

The video alongside is from routine maintenance on the production floor. At the bottom of the section are a few more short videos of the same type of work, so you can see what it looks like when a machine is taken apart and put back together.

Video: machine maintenance on the floor · 1:00
Installation on the MPS EF 340Replacing and adjusting assemblies on the printing line, restoring the machine to working condition, and running a test print before the job starts. It is done to a plan, in a sequence that never leaves the machine disassembled longer than necessary.
Rollers: removal, cleaning, reinstallationRollers are removed, cleaned, and reinstalled, with travel and pressure checked afterward. It is done on a schedule, not only once the print starts showing that something is off.
Preparing parts in the workshopThe assembly is taken apart on the workbench, bearings are replaced, shafts and rollers are prepared, and everything is put back on the machine. A part that can be repaired in our own workshop does not leave the company, so downtime shrinks from days to hours.
A record of every repairEvery repair, scheduled or urgent, is logged. If the same component is replaced more often than the manufacturer specifies, that is a sign something in the process needs to change before it grows into a serious shutdown.
04Production Support

Maintenance exists so your order arrives on time

Maintenance is not separate from production, it is part of it. The maintenance schedule and the production schedule are worked out together, because a machine needs to be ready exactly when a job calls for it.

With six printing lines and multiple finishing machines, work can usually be redirected while one line is down for maintenance. That reserve capacity is why a deadline stays a deadline.

Štamparija RP production floor with printing and finishing lines
Reserve capacitySix printing lines and multiple finishing machines mean that, while one line is down for maintenance, work can usually be shifted to another suitable line. Your order does not sit idle because of a single machine.
Maintenance when a machine is not running a jobScheduled work is booked for times when a machine is not in production, so it is at full capacity the moment a job starts. Maintenance adapts to the production schedule, not the other way around.
Maintenance and scheduling are coordinatedIf maintenance is scheduled for Tuesday and an urgent job for that machine comes in on Monday, the maintenance is postponed, the job gets done, and the maintenance is carried out right after. Flexibility is part of the job, not the exception.
Your feedback reaches the maintenance teamIf you notice something on delivered labels that could be a result of a machine's condition, that information goes straight to the maintenance team for review. We welcome comments and suggestions, since that is the fastest way to make sure the same thing does not happen again.
Maintenance in Action

Short Videos From Maintenance and Servicing

Four videos of work we do in-house at Štamparija RP: installation and maintenance on the MPS EF 340, and removing, cleaning, and reinstalling rollers. The videos load only once you start them, so they do not slow down the page.

Installation and maintenance, MPS EF 340 · 1:30
Installation, MPS EF 340 · 1:30
Roller maintenance and installation · 0:58
Roller installation · 0:48

Photos From the Maintenance Workshop

Drag a row left or right, click an image to enlarge it Swipe left or right, tap an image to enlarge it
Štamparija RP maintenance workshop with tools and equipment for repairing parts
Disassembled machine assembly on the maintenance workshop's workbench
Roller maintenance and bearing replacement on the workshop workbench
Gearbox, shafts with bearings, and a cabinet of spare parts
Roller cleaning as part of preventive maintenance
Pillar drill and tool board in the Štamparija RP maintenance workshop
Frequently Asked Questions

Plant Maintenance: what it means for your business

Customers are not interested in how often we clean the anilox rollers. They want to know whether their order will arrive on time and in the same quality as last time.

Categories
Have a question?
Get in touch. We answer every question about quality, deadlines, and the process.
Contact Us

Our own. The maintenance team is employed by Štamparija RP full-time: these are not outside technicians who show up on call. They are specialists who monitor machine operation every day, know the history of each machine, and spot a potential problem before it turns into downtime. We do not wait for an outside technician from abroad to figure out what is going on. Our own person already knows.

Our team handles day-to-day maintenance and most repairs: on the MPS machines, on the Gallus, and on all the finishing lines. For more complex issues or annual overhauls, we communicate directly with the manufacturers' technical support. Our technicians train with MPS, GM Converting, and others, and they talk to those companies' engineers at a technical level, with no middlemen and no time lost explaining the basics.

Yes, for the most critical components. When a part fails, instead of waiting for a shipment from abroad, which can take days, the replacement comes straight from the stock on hand. For specific parts we do not stock, we contact the manufacturer directly and arrange an urgent delivery. Every hour spent waiting for a part is an hour of machine downtime and an hour of delay on your order. That is why keeping parts in stock is an investment, not a cost.

Machine operating parameters are tracked in real time: UV curing temperature, material tension, speed, and color register. If any parameter goes outside the allowed range, the system alerts the operator and the maintenance team before the error becomes visible on the print. The problem is not caught only once an operator notices a defect on a finished label. The system flags it while it can still be corrected without wasting material.

Directly. A properly maintained machine produces a consistent print across the entire run, from batch to batch, month to month. Specifically: regular calibration of the iControl system ensures precise color register. Cleaning the anilox rollers keeps ink transfer even, since clogged cells change the intensity. Timely replacement of the UV lamps prevents under-curing, which causes smearing and ink migration.

Repeatability is the result of a controlled process, and a controlled process requires equipment that is in proper working order. Regular calibration of the color register means every separation lands in the same place from run to run. Consistent cleaning of the anilox rollers means the same ink intensity. Documented maintenance work lets us track trends. If something is drifting gradually, we catch it before it becomes visible on your label.

The maintenance team is on-site and starts working on it immediately, with no waiting for a call, an arrival, or someone getting familiar with the machine. If the repair takes longer, your order is shifted to another machine of the same or similar capacity. We have six printing lines specifically for that redundancy, which protects delivery deadlines. Scheduled maintenance work is done outside production hours: at night or on weekends.

In most cases, no. Three things protect you: our own maintenance team, which solves problems faster than an outside technician would, duplicated capacity that lets work shift to another line, and a stock of spare parts that removes the wait for a shipment. The only scenario that could cause a delay is a serious breakdown on several machines at the same time. That is an extremely rare case, precisely because preventive maintenance is carried out regularly.

Operational Readiness

Your Order Can't
Depend on an Outside Technician.

An in-house maintenance team, preventive maintenance on the manufacturer's schedule, and duplicated printing-line capacity: everything is organized so your delivery deadline is never at risk. Contact us and see for yourself.

Quote Within 24 Hours Plant Visits by Request A Live Voice on the Phone
A Maintenance Team on Permanent Staff Specialists who know every machine on the floor. Diagnostics without delay, repairs without a middleman, training directly from the machine manufacturers.
Preventive Maintenance on the Manufacturer's Schedule Register calibration, anilox roller cleaning, UV system checks: before a problem occurs, not after.
24/7 Monitoring: Real-Time Parameter Tracking Temperature, tension, speed, color register: the system flags any deviation before it becomes visible on the print.
Duplicated Capacity: Redundancy That Protects Deadlines Six printing lines. If one requires maintenance, the job is shifted to another, and your order doesn't wait.
6 Printing
Lines
4 Finishing
Machines
2 Rewinding
Machines
24/7 Plant-Wide
Monitoring
0 Outside
Technicians